- about the project
Project Overview
The primary objective was to create a high performance machine capable of applying glue to “skins” with exceptional precision and consistency. The system needed to support a wide range of material properties and include modules for glue application, tension control, thermal management, and material handling. Additionally, it had to be CE certified and offer modularity for future upgrades or process changes.
Industry
System
Installation
Application
- Implementation
Final Solution
Our solution delivers precision, reliability, and flexibility through advanced automation and smart engineering. Using Nordson VersaBlue melters and TrueCoat FS applicators, glue is applied with exceptional accuracy and consistency. Integrated tension regulation and thermal control ensure stable material behavior, while dedicated handling modules guarantee precise positioning and movement of skins.
Built on a modular architecture, the system is ready for future upgrades and process adjustments. Its advanced control platform continuously manages glue rate, line speed, and temperature in real time optimizing performance and minimizing downtime.
Over eleven months, the project followed a structured design and integration process, with every module glue application, tension management, thermal control, and material handling engineered and assembled in-house. Automatic roller adjustment further enhances adaptability, ensuring smooth, efficient operations. Fully compliant with CE and Swiss standards, the system delivers safe, reliable, and scalable performance for long term success.
- the result
Final Result
- Consistent, high precision glue application with minimal waste
- Production efficiency through automation and real-time process control
- Scalable and modular system ready for future integration and expansion
- CE-compliant and ergonomically optimized for operator safety and comfort
- Flex operation tailored to varied material requirements and production needs
