- about the project
Project Overview
A building materials manufacturer sought to modernize its mortar adhesive bagging production line to boost efficiency, reliability, and automation. The project involved upgrading obsolete machinery, enhancing palletizing capabilities, and integrating a fully automated pallet wrapping system. The comprehensive retrofit complied with CE standards and was designed to optimize production for sustained operational excellence.
The main objectives were to replace aging equipment, automate the pallet wrapping process, and increase production capacity to meet growing market demands. The new system had to seamlessly integrate with existing bagging operations while enhancing safety, reliability, and operational flexibility.
The main objectives were to replace aging equipment, automate the pallet wrapping process, and increase production capacity to meet growing market demands. The new system had to seamlessly integrate with existing bagging operations while enhancing safety, reliability, and operational flexibility.
Industry
System
Installation
Application
- Implementation
Final Solution
Over a five-month program, we replaced the existing KUKA robot, electrical cabinet, and HMI; introduced new mechanical, electrical, and software components; and integrated a fully automated pallet-wrapping system. We upgraded safety with modern enclosures and controls, and adapted the line to meet updated bagging requirements. The installation included rigorous testing and calibration, operator training, and full system integration. The result is increased automation, minimized downtime, and a reliable, scalable platform for future growth.
- the result
Final Result
The modernized production line delivered:
- Up to 9 pallets per hour production rate, equivalent to 150 tonnes daily
- Streamlined pallet wrapping process reducing manual labor and downtime
- Enhanced safety compliance with modernized enclosures and controls
- Increased production capacity and flexibility for future expansion
- Reliable, automated system positioned for long-term industry demands
This upgrade represents a significant leap forward in production efficiency and
scalability for the manufacturer.
