- about the project
Project Overview
Industry
System
Installation
Application
- Implementation
Final Solution
TCI Engineering designed and installed a fully integrated automation layout to meet the client’s demanding production goals. The solution featured a dual-robot system tailored precisely to the manufacturing requirements, seamlessly integrating mechanical, electrical, and software components for maximum efficiency. Extensive testing and fine-tuning were conducted to optimize performance, followed by comprehensive operator training to ensure smooth operation post-deployment.
To satisfy high standards of precision, speed, and flexibility, TCI Engineering delivered a robust and intelligent automation system incorporating several advanced technologies.
The setup includes:
- Six-axis robotic arm for dynamic loading/unloading of the injection molding press
- SCARA robot managing delicate insert handling and quality testing via a rotary station
- Custom grippers with independent vertical movement for accurate, damage-free part manipulation
- Automated insert preparation using a de-reeler and cutting press, minimizing manual labor
- Blister conveyor system for organized output conditioning and part flow control
- the result
Final Result
multiple performance areas:
- Production time reduced significantly, accelerating output without compromising precision
- Enhanced product consistency and quality thanks to automated, repeatable testing
- Improved operator safety by minimizing manual interaction with machinery
- Easy-to-maintain system with modular components and intuitive operator interface
